Methanol Recovery

For certain low-temperature applications, methanol is an effective hydrate inhibitor. With commonly used MEG, viscosities will increase up to a point where MEG eventually freezes in the lower temperature ranges. Depending on the purity of methanol, its freezing point can be as low as approximately -90 C.  If continuous injection is required, regeneration of the contaminated methanol is a commercially appealing option.

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Methanol recovery and regeneration

About Methanol Recovery

After it has been separated from the gas, the rich methanol stream (mixed with water) is led to a liquid/liquid separation tank with sufficient residence time to allow separation of hydrocarbons and methanol/water. The recovered hydrocarbons are usually pumped away for treatment outside the package. The separated methanol/water mixture is than sent to a distillation column for further processing.
From the bottom of the column purified water is collected. Water is partly vaporized in the reboiler to serve as column feed. At the top of the column, pure methanol vapors are condensed using a heat exchanger and collected in the reflux drum. From here, part of the methanol is used as reflux for the column, and the other part is exported to the clean methanol buffer tank. By varying reboiler duty and reflux rate, the purity of the products can be adjusted. The buffer tank serves as a collection vessel from which re-injection into the main process is possible.

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Our approach to methanol distillation technology

Using conventional distillation technology, methanol can be readily recovered from water and wastewater streams. Depending on clients' requirements, purities as high as 99% can be achieved. After recovery, the methanol can be reinjected into the process, reducing both waste and operating costs.

Methanol recovery systems are usually supplied as a single skid-mounted unit. Taking into account layout constraints, the skid can be highly customized to meet the client’s needs. Furthermore, energy consumption can be optimized using heat integration and the available height. The unit is designed to run with minimal operator intervention.

Our added value

  • Produces methanol at the specified purity, ready for reuse
  • Energy-efficient units that optimize the recovery of methanol
  • Built for performance in the most demanding environments